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INDEPENDENT EQUIPMENT COMPANY
2004 Outlook For Used Equipment Markets
Great Expectations
by Carl Chrappa, A.S.A., I.F.A.

Independent Equipment Company annually compiles and rates secondary market
outlooks for selected categories of equipment which are commonly financed by
leasing and asset-based lending companies. Overall, the outlook for used
equipment markets in 2004 can be best described as "improving." This year's
average outlook rating showed a 7.1 percent improvement over last year's, which
itself showed a 5.4 percent improvement over 2002's 13-year record low. For
2004, the (14) equipment types surveyed scored an average rating of 4.36 -- not
satisfactory. By way of comparison, the average rating in 2003 was 4.07 -- not
satisfactory. See the chart below for previous years' average ratings, which in
2002 was 3.86 (not satisfactory); in 2001 was 4.86 (below satisfactory); in 2000
was 5.07 (satisfactory); in 1999 was 5.21; in 1998 5.50; in 1997 5.71; in 1996
5.86; and in 1995 6.42.
Over the past decade, IEC views 1995 as a peak year for used equipment
markets, with 1996 the start of a slow decline which IEC believes bottomed in
2002. 2004 is expected to be a year in which most equipment markets will
continue to improve. The year is also expected to be one during which the
economy will finally return to health after a year of peaks and valleys. A
consensus of 54 leading economists recently published by The Wall Street Journal
predicted that GDP for 2004 would expand at average quarterly rates ranging from
4.49 percent in the first quarter to 3.93 percent in the final quarter of the
year. These findings were quite similar to another survey of economists from 47
of the Nation's leading financial institutions and consulting firms conducted by
Blue Chip Financial Forecasts. Specifically, according to the results of that
survey, GDP for 2004 is expected to increase at average quarterly rates ranging
from 4.5 percent for the first quarter to 3.9 percent in the fourth quarter of
2004.
Most economists also believe that the unemployment rate during 2004 will
likely fall from mid-year 2003's 6.4 percent to about 5.4 percent, which would
translate into the creation of more than 1.7 million new jobs during the year.
In addition, economists believe that for 2004 businesses will lend
significant support to the economy by investing in more new equipment and hiring
more employees, thus, picking up some of the load carried by households who in
the third quarter of last year increased their spending at a stunning 6.9
percent annual rate. However, consumers will be aided by approximately $150
billion in fiscal stimulus which is already in the pipeline, much of which is
expected to be realized in the first half of the year. This, taken in
combination with expectations that after-tax corporate profits will continue to
rise by approximately 15 percent in 2004, lead most forecasters to believe that
2004 will be a year in which the U.S. economy finally gets on track.
Based on the foregoing, and on first-hand knowledge of equipment secondary
markets, IEC has compiled the following outlook for selected equipment types
which are frequently financed by leasing and asset-based lending companies. For
comparative purposes, a rating is given to each equipment type that is
reflective of the expected secondary market conditions compared to historical
norms. These ratings range from 10 (outstanding) to 5 (satisfactory) to 1 (very
poor).
2004 USED EQUIPMENT OUTLOOK
Automotive (5) - 2003 for the automotive industry started weak but finished
strong. At year end, automakers posted stronger than expected sales and have now
become hopeful they will be able to raise prices and/or lower discounts without
having a detrimental effect on sales. The strongest segment remains high‑end
sport utility vehicles and pickup trucks. Near the end of 2003 cash incentives
fell an average of $200 and the number of customers receiving discounted loans
likewise fell six percentage points to 52 percent. Final sales for 2003 reached
16.3 million -- about 50,000 higher than projected earlier in the year. This is
about 2.8 percent below 2002's total sales of 16.8 million, which itself was a
2% drop from 2001's total of 17.2 million new cars and light trucks. This is in
comparison to 1999's record total sales of approximately 17.4 million units.
Experts had been estimating sales for 2004 to be approximately 16.5 million
units, however, due to the very pronounced pickup in the U.S. economy, and the
"affordability index" now standing at its best in 25 years, this number has been
revised upward to about 17.1 million units. Additionally, GM has issued its
industry forecast for 2004 which is for just under 17 million units -- an
increase of about 400,000 units from its previous forecast.
2003 was a landmark year, wherein General Motors lost 0.4% of market share,
while Ford and DaimlerChrysler gained 1.5% and 0.7% of market share,
respectively. Overall lease penetration for 2003 hovered around 20 percent,
which represents a significant decline from 1999's 32 percent. Leasing in 2004
is forecast to remain at around 20 percent of all financings. This drop is
believed to lead to a lower the number of late model cars that will be available
for sale over the next five years. Consequently, it is expected that prices
should firm for these cars as the market comes into better balance.
Used vehicle sales for the year fell approximately one percent to about 19.7
million units. Overall, prices for the average used car fell 1.3 percent in 2003
compared to a decline of 6.0 percent in 2002. Average residual values have
fallen every year since 1997. For example, in 1997 the average residual value
for a 36-month lease was 50.8% of sticker price, while today it stands at 41.7%.
For 2004, this number is expected to increase slightly to 42.5%. As a way of
supporting residual values, dealer 'certified sales' continue to grow
year-over-year, achieving over 1.4 million units, a 15 percent increase over
2002. However, the number of certified cars available for sale may flatten as
more consumers have been selecting zero or low percent financing over the past
two years, thus cutting the number of leased vehicles available for resale in
the certified sales program.
Other issues the industry is dealing with include various safety standards,
the Clean Air Act, and vicarious liability, which has led several auto rental
and major vendor lease finance companies to exit several markets in the
Northeast. Overall, however, the outlook for 2004 for the automotive industry
remains cautiously optimistic. For comparative purposes, this category rated a 4
in 2003.
Truck/Trailer (5) - 2003 was a mixed year for the tuck/trailer
industry, wherein new truck sales fell slightly year-over-year, while sales of
used equipment picked up smartly. Class 8 production fell about 2.2 percent to
142,500 units, compared to 2002's 146,000 units. This compares with 2001's
production which totaled approximately 140,000. The 2003 sales decline was
mainly attributable to buyers' reluctance to purchase trucks equipped with new
"clean" (EPA) engines. However, industry experts are predicting a sharp upturn
in the sale of new heavy-duty tractors in 2004, with estimates ranging anywhere
from increases of 20 percent to 45. Reasons for the sharp increase are related
to replacement cycles, wherein operators want to stay ahead of the much more
stringent emission rules for the 2007 model year, and the availability of
increased depreciation allowances. The NTEA has predicted sales in 2004 will
increase for Class 5 trucks by 6.7 percent; Class 6 by 2.7 percent; Class 7 by
25.7 percent; and Class 8 by 44.5 percent, with continuous growth into 2005!
Some additional demand will be developed because of the revised HOS
(Hours-of-Duty) rule, which became effective as of January 4, 2004. This
represents the first revision in such rules in over 60 years. The rule calls for
a maximum time of 14 hours on duty per day, with at least 10 hours of
consecutive off-duty time. Shippers have stated that it would cause a loss in
productivity of 2 percent to as much as 19 percent. This would cause shippers to
push for rate increases, such as the recent 1.9 percent increase enacted by UPS.
Furthermore, the HOS rule will put pressure on hiring new drivers, which could
lead to higher wages. For example, over the past five years, the owner-operator
population has dwindled from 360,000 to 175,000. All of these circumstances lead
forecasters to predict a sharp upswing in the sale of new truck/tractors during
the new 2004 period. Furthermore, because of emerging EPA rules and buyers'
initial reluctance to purchase such trucks, IEC feels there will be a
significant opportunity for leasing companies to offer leases to the industry.
Currently, about 21.5 percent of all commercial trucks are rented or leased.
This trend is expected to increase rapidly as operators desire to shift the risk
of technology ("clean" engines) to lessors.
Meanwhile, new trailer sales increased by about 25 percent in 2003 to
approximately 165,000 units. This compares to 2002's production total of
131,000; 143,000 in 2001; 260,000 in 2000; and 306,000 in 1999. Forecasters
believe 2004 will show trailer sales increasing by 25 percent to 30 percent,
bringing sales into the area of 210,000 units, which approaches the long-term
average of around 220,000 units per year.
The supply of Class 8 trucks five-years-old or less has been declining since
peaking in 2000 at 943,000, then falling to 781,000 in 2003. This has put some
balance back into the secondary market. Thus, used truck prices increased by
approximately 8.5 percent over those achieved in 2002, while prices for
3-year-old Class 8 truck/tractors increased by just over 20 percent compared to
those achieved in early 2002. Most of this increase was achieved thanks to a
lack of operator enthusiasm for purchasing new trucks equipped with the "clean"
engines. Additionally, used truck values may increase even more over the
near-term, as "clean" engines are expected to add over $5,000 to the cost of a
new truck, thus, "pulling" used truck prices along. Presently, there is a
shortage of used 4- and 5-year-old heavy-duty trucks, and late model medium-duty
trucks costing less than $20,000. Meanwhile, demand for used trailers is
expected to be as good as 2003, with prices of 53-foot dry van trailers
commanding higher prices than 48-foot and 45-foot alternatives. In addition,
flats and tankers will also be in demand. For comparative purposes, the used
truck/trailer market was rated a 4 in 2003.
Aircraft (3) - The airline industry improved in 2003, but continued to
operate in a near survival mode. The industry remains severely challenged, with
most airlines in poor financial condition. In a year where Air Canada was added
to the list of bankrupt companies, U.S. Airways emerged from bankruptcy, and
Midway Airlines called it quits for good. The ICAO predicted the world's
airlines would lose only about $5.0 bn. for 2003. This is a significant
"improvement" from the industry's losses of $11.7 bn. in 2002, and $13.0 bn. in
2001. Profitability is expected to finally return in 2004, but at a mere $1.5 bn.
Meanwhile, the number of aircraft parked continues to hover over 2,000, which is
about 13 percent of the entire fleet. This number peaked in September, when
2,240 aircraft were listed as "stored." However, since that time this number has
decreased somewhat as aircraft have been moved out of storage and placed back
into service by some carriers.
Long term prospects are improving, according to Boeing, which has projected
for the next 20 years some $1.9 trillion in purchases will be made worldwide of
more than 24,000 new airliners. Of these purchases, only 4 percent of the
deliveries will be for Boeing 747's and larger aircraft; with 22 percent for
intermediate-sized aircraft; and the majority of new aircraft -- about 74
percent (18,000 overall) will be for small and large regional jets, and
single-aisle aircraft. This reinforces the industry's latest push for
"point-to-point" low fare service. This year, Delta started Song, and United
started Ted in support of the point-to-point business plan. Boeing's recent 2004
outlook calls for an adjustment to their earlier prediction from 275!300 to
275!290. This compares with deliveries of 281 in 2003; 381 in 2002; and 527 in
2001. Thus, 2004 deliveries are expected to total 53 percent of 2001's.
Currently, the market is still glutted with aircraft, with many carriers now
renegotiating existing leases. There is an ample supply of older, wide-body
aircraft that can be leased for under $100K per month, and sometimes much lower
than that. In addition, U.S. majors have retired hundreds of older
narrow-bodies, which have not been re-leased or purchased now that new start-ups
can afford to purchase new equipment at discounted prices with vendor support
packages. Lease rates are starting to stabilize for narrow bodies, and may
improve somewhat over the next year. In general, lease rate multipliers have
fallen below the traditional 1 percent benchmark, even after considering already
greatly-reduced equipment values.
The cargo market has stabilized and is expected to improve on the back of the
global economy, dampened somewhat by a drop in airlift support for Iraq. The
freighter market has experienced many older narrow body retirements while newer
wide bodies are being added. The wide body, which comprised only 16 percent of
the fleet in 1990, currently totals 44 percent of the fleet. The mixed market
has also affected cargo conversions, which are expected to stay relatively flat,
falling by five units to 46 in 2004.
The regional jet market seems to be one of the few bright spots in the
airline industry, as illustrated by the solid demand for CRJs and ERJs. However,
the same is not true for the turbo prop market segment, which encountered only
23 new orders in 2003, mostly for 50- to 70-seat equipment from repeat
customers. The worst segment hit remains the 19-seat segment, which is now
virtually non-existent. Meanwhile, the business jet segment has dropped by
around 30 percent, and single-piston deliveries have remained about the same,
but billings have fallen over 30 percent, thanks to soft market conditions.
Also, the engine market has stabilized to where some lease rates now are within
10 percent of pre-9/11 rates. However, CAEP 6 could adversely impact engine
values due to restrictions on CO2 and NOx exhaust, and related penalties
associated with as-of-yet to be fixed outputs. Experts now expect the engine
spares industry, of which 25 percent of the equipment is currently leased, to
rapidly expand to 50 percent leased level in the not too distant future. This
could present an opportunity to lessors with expertise in this area.
Lastly, it is expected that the aircraft values should finally stabilize in
2004, as drops in equipment value either stop or fall into the single-digit
category. In general, average "narrow bodies" in 2002 dropped in value from 15
to 45 percent, then 9 to 18 percent in 2003; while wide body aircraft values
dropped 15 to 30 percent in 2002, and only 4 to 12 percent in 2003. The trend is
obvious and should be welcomed by the industry. Thus, although 2003 showed a
slight improvement over 2002, 2004 is expected to be better as conditions for
the industry finally stabilize. For comparative purposes, the used aircraft
market rated a 3 in 2003.
Telecommunications (3) - Over-capacity and a continued lack of demand
led to yet another lackluster year for the telecommunications equipment industry
in 2003. Part of the industry's ongoing problem lies in the fact that between
1997 and 2001, U.S. and European telecom companies spent more than $4 trillion
on equipment. Then the internet bubble burst and the global economy entered a
recession and accumulated debt began putting companies out of business. For
example, in 2000, ten publicly-traded telecommunications companies filed for
Chapter 11; while in 2001 the number jumped to 33; in 2002 33; and in 2003 the
number dropped to 13. Since 2000, over 650,000 jobs have been lost in the U.S.
telecommunications industry. This sector posted a 43.5 percent default rate in
2002 versus 23.9 percent in 2001 -- boosted by WorldCom's spectacular bankruptcy
in July of that year. This caused a ripple effect wherein investment in
telecommunications infrastructure collapsed from $118 bn. in 2000 to just $47 bn.
in 2003. Thus, current telecom equipment capex is only approximately 40 percent
of three years ago. In addition, one-half of the nation's fiber optic plants are
closed, and over three-quarters of fiber optic employees have been laid off.
Meanwhile, market capitalization in the telecom industry has fallen by $2
trillion. The top five capex leaders include: Verizon/ Verizon Wireless, SBC,
Cingular (BellSouth and SBC), BellSouth/AT&T Wireless and MCI (formerly
WorldCom). Overall spending by North American carriers -- including wireless --
is expected to reach $49.4 bn. in 2004. Slightly more than half of that total
will go to the purchase of new network gear.
In 2003, as reaction to a collapse within the industry, the FCC issued the
most comprehensive overhaul of the nation's telephone rate regulations in more
than six years. The ruling decided to broadly exempt bell companies from having
to provide their rivals with low-cost access to crucial elements of their new
high-speed internet networks and equipment. However, the FCC left in force rules
that require the regional bell operating companies (RBOC's) to offer other
elements of their local telephone networks to competitors at discounted prices.
Thus, the ruling may finally turn the residential local phone market into a
competitive environment like long distance. With new companies just gaining
momentum in the past couple of years, the Bells still control 92 percent of the
market. However, the Bells will not have to lease their DSL lines. This could
lead to problems impacting smaller, struggling broadband companies.
Due to the ongoing industry slowdown in the U.S., it is believed that China's
share of the global telecommunications gear market will climb to nearly 50
percent by next year as it continues to spend more on wireless networks.
Meanwhile, the evolution of CDMA-3G and GSM may take considerably longer than
initially planned. In spite of this, Japanese research has begun field trials on
signal transmissions for 4G wireless communications, which promises cell phones
the capability of transmitting data at speeds as fast as an optical fiber
network. Standards for this service are expected to be ready by 2010. Finally,
researchers have significantly reduced the amount of power and space needed by
operators of fiber optic networks by developing a new optical recovery clock
used by telephone, cable television, and other users of fiber optic technology.
The advantage of this technology is, unlike the current model, it is entirely
optical, meaning that it doesn't need electricity to operate. The new clock
potentially can measure up to 80 wave lengths at once, while the current model
measures only one at a time. The savings here are obvious.
Used telecommunications equipment prices appeared to bottom around mid-year
2003. Low demand, and over-supply of equipment have kept prices at very low
levels for nearly all equipment components and backbone, including switches,
hubs, routers, multiplexers. During the year, a significant amount of equipment
was absorbed by the "grey market." Additionally, prices were more stable for
used office systems equipment (PBX, key systems, etc...). In this market, the
tier one manufacturers include: Nortel, Avaya (formerly AT&T and Lucent), and
Toshiba. Tier two includes: Siemens (Siemens/Rolm), and Fujitsu. Other
manufacturers, such as Iwatsu America, Comdial, NEC Corp., NEX Computing
Solutions, Panasonic (a unit of Matsushita Electric Corp. of America), etc., are
classed as tier three niche sellers. For 2004, it is expected that the market
will improve slightly over the year. The best resale values will be achieved by
resellers who specialize in brand name equipment. For comparative purposes, the
used telecommunications equipment market was rated a 3 in 2003.
Medical (5) - The medical equipment marketplace remains healthy with
sales activity holding up in both the primary and secondary market sectors.
Overall, used equipment sales gradually improved during 2003 and are expected to
enjoy further improvement in 2004. In the new equipment markets, the trend to
digital imaging systems is expected to accelerate and, while the effects of the
new medicare act are yet to be seen, many in the business indicate they expect
the anticipated higher reimbursement levels to have a positive impact on
equipment acquisitions. This said, it must be noted that the rate of change in
equipment innovation continues to accelerate and lessors are cautioned that
residual values will decrease at a faster rate, over time, than in the past. The
medical equipment market remains quite competitive and discounting is still
critical to maintaining sales volume levels. Current trends include higher field
strength MRIs, increased use of multi modality equipment hybrids (such as
PET-CT), faster CTs, and more extensive use of contrast agents to enhance
imaging. In the ultrasound market, portable units are gaining acceptance. The
fluoroscopy market is considered to be mature with most new systems being
installed as replacement units. Medical facilities are requiring fewer fluoro
units as imaging studies are assumed by other modalities (such as CT, MR, and
US). However, new applications for fluoro are taking up some of the slack. The
secondary market in the U.S. for conventional, single slice CTs continues to
deteriorate with some units still being placed in smaller, lower volume,
standalone imaging clinics. For comparative purposes, the used medical equipment
market was rated a 5 in 2003.
Computers (5) - 2003 brought the computer equipment industry welcomed
revenue growth of 8.0 percent over 2002, with the growth concentrated in
notebooks (+16%) while desktop computers continued their slide, losing 12
percent. Printer sales revenues increased by almost 15 percent. Despite
widespread agreement that the IT sector's days of double digit growth are
ending, expectations for 2004 include domestic growth of 12.5 percent in PC
shipments to 59.5 million units, with purchases by business finally providing a
significant portion of the growth, unlike 2001-2003. As summed up by Harry
Goldstein in IEEE Spectrum, "Overall, the IT market is maturing its way to
sustainable, albeit unspectacular, growth."
For 2003, worldwide PC shipments increased by 11.4 percent over 2002 to 152.6
million, while lower prices caused revenues to stay at the same level as the
year before at just over $175 billion. For 2004, shipments are expected to
continue to increase by 11.4 percent, while revenues increase by a mere four
percent. Dell once again achieved the greatest sales growth by not only
increasing sales in the U.S., but by a 32% increase in shipments to five
strategic non-U.S. markets: China, France, Germany, Japan, and UK. With Dell=s
8600 Inspiron Notebook selling for only $200 more ($1700) than its 8300 Desktop
($1500), Dell is in excellent position to benefit from the growing tendency to
replace desktop computers with notebooks. Gateway is advertising an entry level
desktop without monitor starting at $399. Low-end PCs today are more powerful
than those of just two years ago. Meanwhile, worldwide sales of servers
increased in the third quarter of 2003 by 1.9 percent, after declining for nine
consecutive quarters. HP surrendered its traditional first place in this market
to IBM.
Looking ahead, Intel predicts 65% increase in sales of its Itanium II
processor, with predecessor Montecito (64‑bit, 24 Mbytes of Level 3 Cache memory
& two cores, each with multithreading) to debut in 2005. Other new products
include the multifunction monitor - for computer, video and (HD)TV, the
four‑in‑one display, with Philips and Samsung releasing high profile models; and
the Media Center, with a Microsoft operating system, that records TV, plays DVD,
burns & plays CD, and displays digital photos.
Meanwhile, 2003 brought no surprises to the used computer industry. As
expected, the prices of technology drop while the features on new units
increase. The consumer continued to receive more speed, more features, and
increased capacity for fewer dollars. This, of course, had a negative effect on
the secondary market. Prices reached an all time low of $.15 to $.20 per MHZ in
the desktop arena while dropping in the notebook arena to $.35 per MHZ. The
increased activity in the new equipment market has had an adverse effect on the
secondary market by creating an over abundance of product in the low end Pentium
III area. This has added to the erosion of pricing. The peripheral market has
fared no better. Two and three year old monitors have little or no value. The
demand for 15" monitor has vanished while the prices for 17" range from $25 to
$40 per unit. New Flat screen LCD monitors have dropped in price by up to 50
percent, which has resulted in an increase in demand for these new units. This
has again had an adverse effect on the secondary market. Printer technology has
continued its jump forward. An increase in quality and additional features for a
reduction in price for new units, coupled with the high cost of consumables for
used units has almost eliminated the secondary market for printers.
2004 will bring no relief for the secondary market in the computer industry.
Technology will continue to provide the consumer lower costs and added features.
New software that requires more power and increased storage will eliminate the
secondary equipment option for a large number of buyers. The affordability of
new LCD monitors and higher quality printing equipment has virtually eliminated
any secondary market for this type of equipment. However, all of the foregoing
could be characterized as 'business as usual' for this equipment segment. For
information purposes, this segment was rated a 5 in 2003.
Semiconductor (4) - Worldwide sales of semiconductors increased
smartly during 2003 by 18.9 percent to $167.2 bn., adding to the small increase
achieved in 2002, when sales rose by 1.3 percent to $141 bn. This compares to a
sharp plunge in 2001 when sales fell by 32 percent to $139 bn. after climbing to
record levels of $204 bn. in 2000. This period has been characterized by the
Semiconductor Industry Association (SIA) as the "worst downturn ever." According
to experts, the industry expects sales to increase yet again in 2004 by 19.4
percent to $199.6 bn. Meanwhile, worldwide sales of chip making equipment
increased by 8.0 percent in 2003 to $21.4 bn. This occurring after sharp
declines in both 2001 and 2002. The outlook for 2004 is very good, as sales are
expected to increase by over 38 percent to about $30.0 bn. The industry has
finally begun expansion based on greatly increased demand from telecom,
automotive, consumer, and computer market segments. This demand has caused
capacity utilization to increase from 64 percent in 2001 to almost 90 percent at
the close of 2003. According to Applied Materials, more than half of its new
orders are now for 300mm equipment, and 30 percent for 90nm technology
equipment. Top companies driving capex include: Intel, Samsung, Sony, TSMC,
Micron, Toshiba, and IBM. After a lull in adding new capacity, there are
presently 16 fabs under construction, nine 300mm, and seven 200mm. During 2003,
32 percent of applications required 0.30F line dimensions and greater, while in
2004 this number is expected to drop sharply to 24 percent. Implications to the
value of used equipment are obvious.
Meanwhile, global revenue for the EMS market increased by 3 percent in 2003
to $87.5 bn., and is forecast to increase by 20 percent in 2004, and 10 percent
in 2005. This accounts for the sharp turnaround in the used printed circuit
board equipment market. Such equipment which was selling for mere pennies on the
dollar in 2002 began increasing in value at the end of the first quarter 2003,
and continued increasing throughout the year. Currently, used printed circuit
board equipment is within 5 percent to 15 percent of its historic value range.
It is expected that by the end of 2004, values for such equipment will be at or
near historic "norms."
The secondary market for semiconductor equipment started to improve around
mid‑year 2003. For most of 2002 and early 2003, many used semiconductor tools
were selling for 40 to 65 percent of historic "norms." Starting around mid-year,
largely on demand from Asia (China, Japan, and Korea,) the market started to
turn around. The market had been so glutted that even with the increased demand,
much equipment that was held off the market in inventory became listed for sale.
This gave the market the supply it needed and prevented prices from rising
sharply. Most of the demand is for equipment in the 0.35F range and below.
Current estimates for the size of the used semiconductor equipment market are
well over $1 billion. The Surplus Equipment Consortium/Network (SEC/N) estimates
that currently as much as 60 percent of used semiconductor tool sales have been
going to China, as they have been putting used tools into new fabs to lower
costs. Also, Japanese companies have been purchasing refurbished equipment from
the United States.
Semiconductor equipment financings for individual items are expected to
increase in 2004. Typical equipment financings range from $250,000 to $16
million per item; and from about $300 million to approximately $1.0 billion for
an entire fab. Lease terms for most equipment currently range from about 2.5
years to 5.5 years, depending on the type of semiconductor tool leased.
Additionally, there will be opportunities this year for leasing companies to
re-lease equipment from pools which have come to the end of their initial term.
These opportunities can be particularly attractive if the right equipment is
included in the mix and at the right price. For comparative purposes, this
market was rated a 3 in 2003.
Machine Tool (3) - U.S. machine tool consumption plunged yet again in
2003 by 16 percent from 2002. This represents an unprecedented fifth year in a
row of double-digit declines in the machine tool market. Machine tool demand is
currently a mere 30 percent of its peak in 1997, and there is no certainty that
it will ever return to that level. However, the steep discounting that occurred
during 2002!when machine tools were being sold at 40 percent to 50 percent of
their list prices!slowed dramatically in 2003, and is expected to slow further
in 2004, as the industry adjusts itself to deal with a significant capacity
overhang. U.S. machine tool consumption in 2003 totaled only $1.72 billion,
compared with $2.06 billion in 2002, and $2.67 billion in 2001, and $4.0 billion
in 2000. Not surprisingly, the Midwest region was the top U.S. area of
consumption of new machine tools, followed by the Northeast and the South.
However, consumption increased the most in the Midwest, followed by the South
and the Northeast. During the year, long-stayed manufacturer Ingersoll
International filed for Chapter 11 and sold off many of its divisions. Ingersoll
had been particularly active in the automotive industry, building large,
flexible machining systems for the industry. Globally, the U.S. trailed Germany,
Japan, Italy, and China in production of machine tools. To illustrate the
current state of affairs, the U.S.' total production last year equalled about 30
percent of Germany's. This trend is certainly not encouraging. In its Outlook
for 2003, IEC stated that the machine tool market would not recover until the
U.S. capacity utilization rate increased over 80 percent. With current capacity
utilization hovering around 76 percent, there is no basis to expect that 80
percent will be achieved in 2004. Thus, IEC's outlook for this industry remains
glum. In the secondary market, there is demand for late model CNC horizontal
turning centers, and vertical and horizontal machining centers. In addition,
demand in the metal fabricating segment centers around mechanical/ stamping
presses, hydraulic stamping presses, laser cutting machines, press brakes,
shears, and forging and heading machines. For 2004, it is expected that used
machine tool prices will improve only slightly over the chronic low levels they
have endured over the past several years. This is due to a significant number of
manufacturers having ceased operations in the U.S. and moved overseas to lower
operating expenses. This has affected the profitability of many used machine
tool dealers, many of whom have likewise contracted, consolidated, or ceased
operations.
In conclusion, IEC sees no sign of change in the capacity overhang
(over-supply) that currently exists in both the primary and secondary markets.
However, the current uptick in the domestic and global economy may be enough to
cause the primary markets to finally stabilize and improve, while secondary
markets, whose values bottomed in 2002, improve slightly. For comparative
purposes, the used machine tool market was rated a 3 in 2003.
Construction (5) - 2003 was a good year for the construction industry
with growth of about 4.3 percent in terms of total contracts awarded, according
to the U.S. Department of Commerce. In terms of construction put-in-place,
Commerce expects the final total to be about $898.2 billion for 2003. For 2004,
forecasters expect $900 billion to be awarded, only a 0.2% increase. The total
value of contract awards in the construction industry had been expanding at an
annual rate of about one percent over the past few years.
For this year, strong sectors are expected to be multi-family housing, office
buildings, hotels and motels, stores and shopping centers, warehouses, and
manufacturing. Modest growth is expected in public works (highways, bridges,
sewers and water supply) due to tight state and local budgets and uncertainty
regarding the timing and level of appropriation by the Congress for a multi-year
transportation bill to replace TEA-21 (extension runs out February 2004).
Meanwhile, declines in the construction industry are expected in single-family
housing, electric utilities, educational buildings and healthcare facilities.
New construction equipment prices, as reported by the Bureau of Labor
Statistics, rose an average of 1.5% during 2003, up from 1.3% in 2002. Overall,
construction material costs increased under 1% in 2003 due to flat cement prices
and depressed steel prices, which mostly offset stronger lumber prices, while
labor costs increased at an annual rate of over 4%. Consequently, construction
costs escalated by 3.3% in 2003.
According to the Association of Equipment Manufacturers (AEM), unit sales for
construction equipment are expected improve across all sectors in 2004
including: earthmoving machinery such as excavators, loaders, trenchers,
off-highway haulers, tractors, scrapers, graders and log skidders (+7.2% in
2004, compared to +4.9% in 2003); lifting equipment such as lattice boom and
hydraulic cranes, tower cranes, aerial lifts, boom trucks, rough-terrain
forklifts and telescopic material handlers (+2.4% in 2004, compared to -7.0% in
2003); bituminous machinery such as cold planers, asphalt pavers, rollers, soil
stabilizers and asphalt plants (+7.1% in 2004, compared to -1.5% in 2003);
concrete/ aggregate machinery such as crushers, screens, feeders, conveyors,
rock drills, batch plants, pavers, etc. (+3.0% in 2004, compared to -7.0% in
2003); light equipment including breakers, saws, trowels, light towers,
generators, pumps, vibrators, compactors, etc. (+5.1% in 2004, compared to +1.1%
in 2003); attachments and components (+6.4% in 2004, compared to +0.6% in 2003);
and miscellaneous (+5.5% in 2004, compared to+0.3 in 2003).
Average used equipment prices at auction remained the same as last year,
while the total number of units sold at auction declined by about 13%. This
reduction in units available for sale should signal an improvement in the used
construction equipment market for 2004 as it appears that the capacity overhang
has been worked through and prices should begin to strengthen. Demand is good
for late model hydraulic excavators, crawler dozers, loaders, backhoes, and
graders. For comparative purposes, the used construction equipment market was
rated a 5 in 2003.
Mining (5) - Domestic mining activity experienced a solid year in
2003, somewhat of an improvement over the year before. Analysts continue to view
the industry's health by that of the global economy, which is in a recovery
mode. Over the past year, the FTSE Mining Index, which includes some of the
world's largest miners, has jumped more than 40 percent. However, the global
mining industry taken as a whole, has a capitalization of about $240 billion,
which is smaller than that of General Electric. That being said, the industry
was stimulated thanks to a surge in industrial production in places like China
and South Korea, along with the upturn in the U.S. economy -- boosting demand
for metals such as copper and aluminum, that have been in over-supply up until
recently. Metals mining analysts seem to be in agreement that the industry is in
a recovery mode, and should be in an upswing through 2005. The combination of
growth in Asia, and an improving domestic economy, in light of a structural
under-investment for about a decade, should drive metals prices, along with
related equipment, for the near term. The industry continues to strive to keep
the cost of production as far below the market price as possible. Major metals
markets include: aluminum, which is used in the manufacture of automobiles, food
and beverage cans, aircraft, and the like; copper, which is used for electrical
wire, piping, automobiles, and telecommunications equipment; and nickel, which
is used in the stainless steel market for applications such as the manufacture
of kitchen sinks, and sanitary fixtures, etc. Aluminum is the largest market,
producing over 21 million tons last year, followed by copper, which produced
over 15.5 million tons; and nickel, which produced 1.2 million metric tons. The
outlook for aluminum prices remains solid, as prices are expected to rise to
about $0.85 to $1.00 per pound; likewise, copper has a solid outlook -- it
peaked at $1.35 per pound in 1995, dropped to $0.61 in 2001, hit a six-year high
in December, 2003, and is expected to remain at over $1.00 per pound in 2004.
Lastly, nickel has experienced very strong demand, particularly from China and
also due to the recovering U.S. economy. Nickel had been trading at about $3.00
per pound a year ago, and is flirting at the $5.00 per pound level. For 2004,
the metal could rise to over $6.00 per pound.
Demand for most metals strengthened around mid-year, and continued throughout
the year, and is expected to carryover through 2004. Demand has been so strong
that several mothballed mines have been re-started to bring on additional
capacity. The state of the industry can be seen reflected in three of the
largest metals manufacturers' producers, including Alcoa -- the largest producer
of aluminum, which generated about $20 bn. of revenue last year; Inco!the
world's second largest nickel producer, which had just over $2 bn. in revenue
last year; and Phelps Dodge!the world's second-largest copper producer, which
had $3.7 bn. in revenue last year. It has been estimated a 1 cent per pound
change in the price of copper has an impact of about $20 million on the
company's annual income.
Meanwhile, Inco recently activated a hydro-metallurgical mini pilot plant
which seeks to eliminate the melter stage of production. If this technology leap
can be developed, it would yield a more efficient use of energy and have a very
positive economical and environmental impact.
In precious metals, gold remains very strong, as it broke $400 in late
December 2003 and looks to remain over the $400 mark for most!if not all of
2004. In addition, markets for platinum and silver have also been lifted on
strong industrial and commercial demand.
Finally, coal!the largest bulk commodity mined!is expected to finish 2003
with total production of about 1.091 bn. tons, essentially equalling 2002's
production of 1.094 bn. tons. Thanks to the improving economy, the coal market
is expected to expand by 1 percent to 2 percent during 2004. This would have a
positive impact on the rail as well as the barge industry.
Implications of the preceding on the equipment side of the business are quite
positive. Demand remains good for crawler tractors, hydraulic shovels, and rock
trucks. Rubber tired front end loaders in good condition continue to have broad
appeal!not only in the mining, but also in the construction industry.
Improvements in the state of industry have even pulled underground mining
equipment to an almost "desirable" status within the industry. In fact, five- to
six-year-old continuous miners have been sold for prices two to three times
those achieved just three years ago. In addition, the start-up of several mines
has led to the sale and lease renewal of about a half-dozen large draglines and
shovels. Although the mining market has never been described as ideal, the
outlook for this industry nonetheless remains optimistic for 2004. This remains
one of the few industries that did not receive punishing setbacks caused by the
economy over the past two years. For comparison purposes, the used mining
equipment market rated a 5 in 2003.
Rail (4) - The used rail equipment market rebounded nicely in 2003
after bottoming in 2002. Prior to this, market conditions had been deteriorating
since a downturn that began in 1999. For 2003, total carloadings increased by
0.1 percent over 2002, while intermodal units originated increased a total of
6.8 percent last year -- up from a total of 4.6 percent in 2002. Meanwhile,
railroads' estimated ton miles increased by approximately 1.9 percent from the
previous year's record 1.48 trillion ton miles. From an equipment standpoint,
2003 was definitely an improvement. For the year, new car deliveries increased
for the first time since 1999, when total deliveries amounted to 74,000, falling
to 56,000 in 2000, to 34,000 in 2001, to 17,700 in 2002, before finally
increasing to approximately 33,000 in 2003. The current backlog is over 32,000
cars, which is approximately twice last year's level. This bodes well for
railcar builders during 2004, where deliveries are expected to increase to
approximately 39,000 units.
On the technology front, the industry remains focused on HAL (Heavy
Axle-Load) railcars, which have gross weight capacities of 315,000-lbs.,
compared to current state-of-the-art 286,000-lbs. Adoption of the heavier cars
would spur additional spending in rail construction MOW projects over the next
two- to four years.
Meanwhile, railcar lease rates improved over the past year -- in some
instances significantly -- but are still low by historical standards. For
example, full service one-year lease rates for grain cars increased about 60
percent, aluminum rotary gondola cars increased by 30 percent. While good demand
continued for center-beam flatcars, demand for boxcars is mixed, and mill
gondola demand is weak.
Rail equipment in the 70-ton capacity category has little or no demand and
very little value. Since the rail industry's recovery in mid-year began with
such conviction, a spot shortage of locomotives developed. Thus, a marked
improvement in day rates has occurred over the past six months and is expected
to continue into 2004 -- this, in spite of Tier Zero (clean engine) regulations.
Finally, in the intermodal sector, trailer shipments increased by 1.5 percent
and containers increased sharply by 8.5 percent. Several major intermodal
railcar purchases were made during 2003 and are likewise expected to be made in
2004 -- mainly related to 53‑foot wellcars. This is evidence that the future for
the 48‑foot domestic container is not bright. Finally, as railroads continue to
increase traffic as well as gross car weights, there has been a constant
build-up of maintenance-of-way projects. For 2003, Class 1 MOW projects totalled
$3.3 bn., approximately a 10 percent increase from 2002; while 2004 projects are
expected to total over $3.5 bn. Therefore, demand remains good in the MOW
market.
Near the end of 2003, because corn and wheat exports soared by over 25
percent in a short period of time, the rail industry experienced significant
log-jams and bottlenecks, and even service disruptions throughout the farm belt.
This caused a sharp increase in demand for covered hopper railcars. It also
caused shippers to have to pay about $300 per month for a covered hopper car,
which is approximately a 100 percent increase over rates charged just six months
ago. In addition, on-time arrival guarantees likewise more than doubled to
approximately $250 per car. Thus, it is clear that the railcar and locomotive
equipment sector has experienced a revival in 2003, which is expected to
continue into 2004. The turnaround which had been expected to occur in 2006
appears to have arrived a little early. It is hoped the U.S. economy will
continue to support this early arrival. For comparative purposes, the used rail
equipment market segment was rated 4 in 2003.
Marine (5) - Opportunities in the marine sector for 2004 appear to be
improving, as ship prices continue to rise, along with the global economy.
Recent orders booked for new buildings over the next four years show the dry
bulk carrier fleet growing at an annual rate of 2.85 percent, the crude carrier
fleet at 1.91 percent, and the container ship fleet at 5.91 percent. 2003 was a
year of consolidation and improvement. Overall, fleet prices started improving
significantly around mid-year, which coincided with improvements in the global
economy. Initially, prices firmed on larger vessels, and are currently filtering
down to older, smaller tonnage. New buildings prices for Handymax, Panamax, and
Capesize bulk carriers increased by 14 to 16 percent over the past year; while
prices for Panamax, Aframax, and VLCC crude carriers increased by 12 percent, 6
percent, and 2 percent, respectively.
Secondary market prices for marine vessels also improved over the past year,
with 15-year-old dry bulk carriers generally selling for about 25 percent of new
building cost; crude carriers about 22 percent of cost; and container ships
about 35 percent of new building cost. Meanwhile, due the improving global
economy, scrap rates increased sharply over the past year to $230 per LWT in
China, and $260 per LWT in India. This represents price increases of over 30
percent in the past year. Currently, the average tanker is 18.2 years old; bulk
carrier 15.2 years; and container ship 10.7 years of age. The entire marine
fleet has an average age of 18.8 years. Also, values and charter rates for
open-top and covered hopper barges have improved smartly from mid-year lows
caused by several notable shipper bankruptcies. In addition, tank barges of any
size are in demand, and demand is improving for off-shore vessels, particularly
those in the 190-ft.+ length class. Presently, there are approximately three
dozen banks in the world each with marine vessel portfolio sizes in excess of
one billion dollars. Thus, lessors can expect increased opportunities in 2004 as
this equipment segment is expected to improve along with the global economy. For
comparative purposes, this sector rated a 4 in 2003.
Container (5) - The market for new ISO (marine) cargo and domestic
containers experienced a prosperous year in 2003, as a record of just over two
million TEU of dry freight containers were delivered. This compares with around
1.6 million TEU in 2002 and 1.2 million TEU in 2001, and surpasses the previous
dry freight record of 1.9 million TEU set in 2000. In 2000, new boxes topped
$1,500 per 20-foot standard unit. Current U.S. quotes range from about $1,400 to
$1,500 for a new 20-foot container; and $2,200 for a new 40-foot container; and
approximately $2,400 for a new 40-foot high cube. A prime driver in the recovery
is the improving global economy that has pushed the average fleet utilization
figure to climb to a very high level, averaging almost 90 percent of lessor's
combined fleets. Utilization has not been this high since early to mid-1990's,
and is indicative of the recent strength of demand for leased equipment,
particularly standard containers. Also, in 2003, intermodal operators ordered
24,000 domestic 53-foot containers, the most popular size for cargo transload
from marine containers to domestic equipment at distribution centers on the west
coast. These new containers are continuing to arrive from Asia onto the west
coast at a rate of 800 to 1,100 units per month. Supply and demand has been
affected by the U.S. trade imbalance with Asia, which shows U.S. 'import'
containers arriving from Asia exceeding 'exports' by more than two to one. Thus,
when a 40-foot marine container or 53‑foot domestic box is shipped to the
Midwest or the eastern U.S., it may sit for days or weeks awaiting a backhaul.
It typically takes 20-25 days to cycle a domestic container from the east coast
back to Southern California. Thus, some shippers are faced with a choice of
making one-way moves from the U.S. east coast to China, which costs $800 per TEU,
or leaving units in storage, which can amount to over $1 per day. Currently,
there is a strong supply imbalance in Chicago, where there are numerous
containers in storage. Meanwhile, in the U.S. there is a trend towards the
purchase of 53-foot domestic containers, which are presently being sold new for
about $10,500 for U.S.-built, with those manufactured in China costing about
$8,000 each. Current plans are to increase the manufacture of domestic
containers during 2004. There is a clear indication that the industry is quickly
moving away from the 48-foot domestic container.
Finally, the chassis market continues to remain strong, and day rates have
increased about 10 percent year-over-year, to range from about $2.00 to $2.60,
depending on conditions. Currently, 40-foot goosenecks, which sell new for about
$7,000 can be purchased on the secondary market for prices ranging from $2,500
to $3,500, depending on condition. This is a clear indicator that the chassis
market is strengthening. In fact, the market is becoming so strong that users
are now placing chassis into 'term leases' and moving away from pools to ensure
they will have a sufficient supply of equipment when they need it.
In the secondary market, prices for used 20-foot dry van containers increased
smartly last year due to heavy military requisitions, while prices for 40-foot
containers remained flat, but are expected to improve in 2004. In addition, per
diem rates, which had fallen 50 percent to 75 percent, have now stabilized and
have increased by about 10 percent over the past year. Geographically, there is
good demand in the Southeast, Southwest, and West Coast, while demand in the
Northeast and Chicago remains soft. For 2004, the used container equipment
market is expected to improve once again, primarily due to an improving domestic
and global economy. Thus, this market sector has recovered from its cyclical
lows and is well on the way to full recovery, which should occur in 2004. For
comparison purposes, the used container/chassis market rated a 5 in 2003.
Printing (4) - The printing equipment industry currently presents a
bifurcated market. The new equipment market is in the doldrums and manufacturers
are hurting due to the continued reluctance of printers to invest in new capital
equipment during this period of economic uncertainty. However, the used
equipment market is gradually improving and is expected to improve further
during 2004, especially for newer, more automated and capable equipment. Despite
improving demand, pricing pressures continue to impact the market and used
equipment prices remain depressed. Digital and sheet-fed presses are selling
better than web equipment and the more "color capable" equipment (6-color, and
up) is moving much more quickly and at better margins than less capable systems.
Where color is concerned, it seems "the more, the better." With this said, it
can be noted that the secondary market for presses with two-color capability is
nearly non-existent. Many in the industry indicate that standalone digital
printing equipment will continue to become a more popular solution as printers
attempt to offer more flexibility to clients and, at the same time, decrease
their operating costs by reducing makeready time and setup waste. Currently,
demand in the prepress and postpress sectors appears to be holding relatively
steady. Needless to say, the printing equipment market remains quite competitive
and discounting is still prevalent. For comparative purposes, the used printing
equipment market was rated a 4 in 2003.
CONCLUSIONS
As can be seen from the foregoing, the outlook for used equipment markets is
forecast to improve in 2004, as the domestic economy finally achieves a solid
footing. This positive change in conditions could present lessors and
asset-based lenders with spot opportunities in 2004. This is akin to "buying in
at the bottom" therefore, the outlook for 2004 is positive, and assuming the
economy stays on track, should be improving. Have a happy and prosperous new
year!
BIOGRAPHY
CARL C. CHRAPPA, A.S.A., I.F.A.
Carl C. Chrappa is President and CEO of Independent Equipment
Company, the nation's oldest equipment management outsourcing firm,
headquartered in Clearwater, Florida. He is a registered auctioneer and tested
and accredited senior appraiser with over 30 years of equipment experience.
Mr. Chrappa is uniquely qualified, since he regularly trades
in used equipment markets, and provides valuation and technical consulting
services to companies throughout the world. He is also a member of the National
Association of Business Economics, where he serves on the Association's
Manufacturing and International Roundtables.
He is a founding and current member of The Equipment Leasing
Association's Equipment Management Committee, he also serves on the Board of
Directors of the Commercial Finance Association, ELA Business Services, Inc.,
and is a past technical director of the American Association of Cost Engineers.
He has co‑authored a book entitled A Leasing Company's Guide to Equipment
Management and is the author of several columns devoted to equipment management.
He has been interviewed and quoted by such news media as the L.A. Business
Times, TheStreet.com, and CNBC MoneyLine. In addition, he is a major content
provider to the ELA's web-based Asset Management Central. Mr. Chrappa is a
graduate of the University of Massachusetts at Amherst.
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